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Essentials for Heavy Industry-Hydraulic Presses

2019-12-27
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Hydraulic press is a kind of machine that uses oil-water balance control to carry out hydrostatic test on steel pipe. It is mainly composed of the following parts: steel pipe conveying equipment, water system, oil system and control system. The steel pipe conveying equipment serves as the in and out of the steel pipe, the water system acts as the steel pipe to fill the steel pipe with pressure during the hydrostatic test, and the oil system acts as the pipe to control the oil and water pressure balance at the end of the pipe. The active operation and control of the equipment, the active preservation of experimental data and the processing of historical data.

Hardware architecture

The hardware system is mainly composed of upper computer, lower computer, human-machine interface, field sensors and executable components.

The host computer includes an engineer station and an operator station. They share a computer. The host computer also functions as a data server to store experimental data.




Software system

The software system includes: monitoring configuration software, historical data management software, PLC operation development software (Step 7 Micro Win 3.2).

The monitoring configuration software includes a development environment system and a running environment system. Their equipment is on the engineer station and the operator station. The engineer has the authority to operate the development environment system and the operating environment system, and the operator can only operate the operating environment system. In the operating environment system, hierarchical password protection is implemented. Operators with different permissions can only run operations with corresponding permissions. The engineer has the permission and he can perform all operations. The engineer uses the development environment system to announce the monitoring program, and the operating environment system serves as the current one.

The size of the hydraulic press varies, among which there is a huge 10,000-ton hydraulic press.

Casting is divided into die forging and free forging according to the metal movement method during forming. Die forging is the forming of the metal in an approximately closed model. Because the metal moves in the process of die forging, it requires large equipment capacity; free casting is a local deformation, and the metal is gradually forged into the required shape through the upper and lower anvils and related accessories of the press. It is often used for small pieces in small batches. And large forgings. Such as steam turbine rotors, large support rolls, marine large crankshafts, pressure shells in nuclear power, evaporators, receiving sections, and so on. These large forgings cannot be produced by die forging, and can only be completed on a free casting press. Generally speaking, the 10,000-ton hydraulic press mainly refers to the free casting hydraulic press.

The strength of the 10,000-ton hydraulic press is also very strong, and the development of the industry has a huge effect!

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